NMIMS Global Access
School for Continuing Education (NGA-SCE)
Course: Total Quality Management
Internal Assignment Applicable for December 2020 Examination
Assignment Marks: 30
1.
Gokuul Industries is known for its innovative products. In recent times
some of its
products
failed to meet its customers’ expectations resulting in an increase in the new
product
development time. Suggest a quality management technique that Gokuul
Industries can use to understand
its customer’s needs, translate them into product
features and quality plan for the products while keeping the
competitors’ performance
in view. (10 Marks)
2. You have joined Reddy Sons as VP operations. The
organization has been confronting
several issues like rising in costs, a decline in sales volumes
and customer dissatisfaction
for the last two years. Reddy Sons works in a conventional
method and all performance
measures are in traditional financial terms only, like revenue
increase, high profit or
liquidation etc. You realize that these conventional performance
estimates do not help the
organization in their quality initiatives. How are you going to
change the performance
measurement system at Reddy Sons to bring it in line with
the TQM philosophy?
(10 Marks)
3. Consistent product quality is the most proven predictor of any
manufacturer’s success.
Competitors may imitate each other’s marketing, but superior
quality stands alone as the
truest statement of company’s values. That is why forward-thinking
manufacturers are
making quality cost management part of their DNA.
Engraining the fundamentals of quality cost management across
every plant and
production line creates guardrails that keep quality improvement
on track. Moreover, it
leads to improved product quality and increased yield rates,
fostering customer goodwill.
That is why manufacturers who have embraced quality cost
management are driving
higher customer demand and loyalty—and greater profits—than
competitors spending
millions of dollars to market mediocre quality products.
Knowing the cost of quality (COQ) is essential to earning and
keeping a reputation for
excellence, nurturing customer trust, and growing over time. Since
it represents all the
costs associated with stabilizing and continually improving
product quality, from
suppliers to customers, COQ is the single best metric for tracking
how well
manufacturing is delivering on the commitment to exceptional
quality. It’s common to
see cost of quality account for 15% to 20% of a manufacturer’s
sales, and between four
to six times the size of net profits a given year.
Columbus, L. (2020, August 28). Getting Started With Quality Cost
Management.
Retrieved August 30, 2020, from https://www.qualitymag.com/articles/96194-gettingstarted-with-quality-cost-management
a. Using an industry example, explain the steps to calculate and
report cost of quality (COQ)?
Compare the calculated COQ with the COQs of some world class
companies.
(5 Marks)
b. Explain how the company can reduce its COQ? (5 Marks)
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